Shanghai Kaisen Environmental Technology Co., Ltd. +86-21-57783800-8013 kspurify@outlook.com
Outside installation welding fume precipitator system with IP65

Outside installation welding fume precipitator system with IP65

  • High Light

    laser cutter fume extractor

    ,

    plasma dust collector

  • Color
    Blue + White
  • Power
    7.5/11KW
  • Air Flow
    6500/9500m³/h
  • Filter Area
    135 ㎡
  • Filter Material
    PTFE Membrane
  • Noise
    ≤75±5Db
  • Weight
    1420/1550±20kg
  • Dimension
    1800(W)×2000(D)×2500(H)mm
  • Place of Origin
    Shanghai
  • Brand Name
    KAISEN
  • Certification
    CE
  • Model Number
    KSDC-8609B/B1
  • Minimum Order Quantity
    1 set
  • Price
    Negotiation
  • Packaging Details
    Carton box
  • Delivery Time
    20 work days
  • Supply Ability
    200 sets per month

Outside installation welding fume precipitator system with IP65

Outside installation welding fume precipitator system with IP65

 

Integrated dust collector advantages

 

Intelligence control

The central fume purification system is controlled by PLC control system. All of operations control and information display are on the control panel with control button and display screen, the operation screen is humanization design and the operating is very convenient.

Our engineers can set the running program according to the requirement of different working conditions, for instance the automatically cleaning ash times after starting and stopping the equipment. Setting up the reverse blow cleaning’s technical parameters according to the on-site air environment, fume & dust characters and compressed air supplying.

The controlling system implements real time monitoring and analyzes on a number of important parameters of the equipment in operation, and show them on the display screen. It has automatically self-diagnosis function to show the equipment’s abnormal and error conditions in operation. These functions can make the equipment in good working condition and extend the usage life of the equipment.

 

Reverse blow cleaning

Rotary dust blowing device is inserted inside the filter cartridge and very close to the cartridge’s inner wall. When the solenoid valve opens, compressed air rush into two pipes drilled with nozzles, implementing rotary blowing to clean every part of the filter cartridge. Compared with externally placed blowing nozzles, rotary dust blowing nozzles’ blow force is even on every part of the cartridge, and have a thorough cleaning to avoid big noise and damage to the cartridge caused by instant huge blow impact of the externally placed blowing method.

 

Surface filtration precision

The functionality of an extractor lies in the filter cartridge’s material, Kaisen has been dedicating to upgrading filter cartridge.

Kaisen filter element is specially developed for the purification of fume and tiny particles generated in welding and cutting, which solved this industry’s problem of low filtration precision and filter element’s blocking. Kaisen filter cartridge uses polyester fibers (glass fiber) material, and with a special heat process the outer surface of the cartridge is covered with a layer of PTFE (polytetrafluorethylene) membrane. The filter cartridge’s interior wall is thin and firm, the surface membrane has very even pores, and form a network of pores’ of diameter less than 0.1μm.

In order to increase filtration area, all of filters are folded in “v” shape, the folding angle is sharp, so no dusts will be retained in the “V” shaped folds when the vertically placed filter cartridge is blow-cleaned. Dusts directly fall into the dust collector below and won’t cause interactive pollution.

 

Remote linkage function

The central fume purification system has power socket and plug of EU standard.

When the purification system is installed outdoors or in other places, an additional control terminal can be installed at a convenient place, or a control panel whose functions are the same with those of the control panel of the purification system can be connected to through a modem. That is easy to operate and saves power consumption as well.

 

Dust cleaning

Dusts fall directly into the dust collector below after treated by central fume extractor. Kaisen central fume extractor adopts pneumatic or mechanical lifting. Stop the machine to remove dusts regularly, open pneumatic control valve or wind the mechanical handle, dust collector will fall slowly to carry or pull it outside to dump the dusts. If the machine can’t stop, a flash board can be inserted on the dust collector, to avoid dust escape while removing dusts. To prevent dusts secondary pollution, Kaisen dust collector is complete with flame-retardant garage bag, to make dust removing easier.

 

Spraying powder device

To the position polluted by a little oil mist, the company's special spray device not only dilutes oil mist and prevents the dust from attaching to the filter surface to reduce its service life, but also plays a role in fire prevention.

 

Application

1. Middle to high levels of smoke and dust,

2. Traning centres and robotic welding lines,

3. Laser & plasma and flame cutting systems,

4. Welding and grinding shops

5. Extraction performance required:  60,00-9500 m3/h

 

Main benefits 

1. CE,ISO9001&14001 and OHSAS18000 certification is available.

2. It can be installed indoors and outdoors, separated electrics box is indoor.  

3. Exellent housing and structure design makes sure the machine is durable.

4. The box of spark intercept mesh is pre-separator to avoid the spark enters the chamber of filter.

5. Good parts make sure the qualilty such as Schneider,CHNT electrics, Siemens PLC and touch

    screen, USA gas-pressure switch, Japan Toray filtering material, AKZO Nobel spraying powder etc.

 

Technical parameters

No. Item Parameter
1 Fan type Centrifugal belt fan
2 Treatment of air flow 6500/9500±100 m3/h
3 Motor power 7.5/11 kW
4 Power supply 3×380 or 415V/50Hz
5 Filtration area 135m2
6 Number of cartridge filters 9 pieces
7 Filter medium PTFE membrane
8 Filtration efficiency >99.9%
9 Solenoid valve 9 pieces
10 Compressed air 5~6 bar
11 Cleaning way  Automatic cleaning
12 Ash tank volume 100 L
13 Noise ≤75±5dB(A)
14 Weight 1420/1550±20kg
15 Dimension 1800(W)×2000(D)×2500(H)mm