Shanghai Kaisen Environmental Technology Co., Ltd. +86-21-57783800-8013 kspurify@outlook.com
Low Noise Plasma Fume Extractor PTFE Membrane Filter PLC Control System

Low Noise Plasma Fume Extractor PTFE Membrane Filter PLC Control System

  • High Light

    laser cutter fume extractor

    ,

    fume collection system

  • Power
    11KW
  • Voltage
    380V Or 415V
  • Air Flow
    9500 M³/h
  • Filter Area
    90 ㎡
  • Filter Material
    PTFE Membrane Imported
  • Cleaning Way
    Automatically Cleaning
  • Noise
    ≤72±5Db
  • Weight
    1120 ±20kg
  • Place of Origin
    Shanghai
  • Brand Name
    KAISEN
  • Certification
    CE
  • Model Number
    KSDC-8606B1
  • Minimum Order Quantity
    1 set
  • Price
    Negotiation
  • Packaging Details
    Wooden box
  • Delivery Time
    20 work days
  • Supply Ability
    200 sets per month

Low Noise Plasma Fume Extractor PTFE Membrane Filter PLC Control System

Plasma cutting machine ash extractor system
 
Integrated ash extractor system advantages 
 
Intelligent control
The central fume purification system is controlled by PLC control system. All of operations control and information display are on the control panel with control button and display screen, the operation screen is humanization design and the operating is very convenient.
Our engineers can set the running program according to the requirement of different working conditions, for instance the automatically cleaning ash times after starting and stopping the equipment. Setting up the reverse blow cleaning’s technical parameters according to the on-site air environment, fume & dust characters and compressed air supplying.
The controlling system implements real time monitoring and analyzes on a number of important parameters of the equipment in operation, and show them on the display screen. It has automatically self-diagnosis function to show the equipment’s abnormal and error conditions in operation. These functions can make the equipment in good working condition and extend the usage life of the equipment.
 
Remote linkage function
The central fume purification system has power socket and plug of EU standard.
When the purification system is installed outdoors or in other places, an additional control terminal can be installed at a convenient place, or a control panel whose functions are the same with those of the control panel of the purification system can be connected to through a modem. That is easy to operate and saves power consumption as well.
 
Surface filtration precision
The functionality of an extractor lies in the filter cartridge’s material, Kaisen has been dedicating to upgrading filter cartridge.
Kaisen filter element is specially developed for the purification of fume and tiny particles generated in welding and cutting, which solved this industry’s problem of low filtration precision and filter element’s blocking. Kaisen filter cartridge uses polyester fibers (glass fiber) material, and with a special heat process the outer surface of the cartridge is covered with a layer of PTFE (polytetrafluorethylene) membrane. The filter cartridge’s interior wall is thin and firm, the surface membrane has very even pores, and form a network of pores’ of diameter less than 0.1μm.
In order to increase filtration area, all of filters are folded in “v” shape, the folding angle is sharp, so no dusts will be retained in the “V” shaped folds when the vertically placed filter cartridge is blow-cleaned. Dusts directly fall into the dust collector below and won’t cause interactive pollution.
 
Reverse blow cleaning
Rotary dust blowing device is inserted inside the filter cartridge and very close to the cartridge’s inner wall. When the solenoid valve opens, compressed air rush into two pipes drilled with nozzles, implementing rotary blowing to clean every part of the filter cartridge. Compared with externally placed blowing nozzles, rotary dust blowing nozzles’ blow force is even on every part of the cartridge, and have a thorough cleaning to avoid big noise and damage to the cartridge caused by instant huge blow impact of the externally placed blowing method.
 
Dust cleaning
Dusts fall directly into the dust collector below after treated by central fume extractor. Kaisen central fume extractor adopts pneumatic or mechanical lifting. Stop the machine to remove dusts regularly, open pneumatic control valve or wind the mechanical handle, dust collector will fall slowly to carry or pull it outside to dump the dusts. If the machine can’t stop, a flash board can be inserted on the dust collector, to avoid dust escape while removing dusts. To prevent dusts secondary pollution, Kaisen dust collector is complete with flame-retardant garage bag, to make dust removing easier.
 
Equipment maintenance
As purification equipment is closely related to environment and human health, its regular inspection, maintenance and the file recording must be done in accordance with relevant law.
 
Main features
1. CE, ISO9001&14001 certification is available. 
2. Application for 5-6 welding units fume disposal, small or medium plasma cutting fume disposal and
    robot welding housing fume disposal and so on.
3. Large air flow, automatically cleaning, maintaining easy, preprocessor to intercept the spark.
4. Good parts make sure the qualilty, for example, Schneider,CHNT electrics, Siemens PLC and montoring
    screen, USA gas-pressure switch, Japan Toray filtering material, AKZO Nobel spraying powder etc.
5. Exellent housing and structure design makes sure the machine is durable.
 

Application
1. Middle to high levels of smoke and dust,
2. Traning centres and robotic welding lines,
3. Laser & plasma and flame cutting systems,
4. Welding and grinding shops
 
Technical parameters

No.ItemParameter
1Fan typeCentrifugal belt fan
2Treatment of air flow9500±100 m3/h
3Motor power11 kW
4Power supply3×380 or 415V/50Hz
5Filtration area90m2
6Number of cartridge filters6 pieces
7Filter mediumPTFE coated filter element
8Filtration efficiency>99.9%
9Solenoid valve6 pieces
10Compressed air5~6 bar
11Ash tank volume50 L
12Noise≤72±5dB(A)
13Weight1120±20kg
14Dimensions1620(L)×1750(W)×2150(H)mm

 
Working principle
 
During operation, harmful fumes enter the purification system through the suction pipe. The filtration material near the air inlet within the purification system is stainless steel mesh sintered with PTFE membrane which is a patented product of our company. This filter can intercept large particles of spark and flammable substances and make them fall into the dust collector below, which greatly elongate the filter cartridge’s life span.
 
After first filtration, fine dusts’ moving speed are slowed down, the deflector ramify the air flow to make a even air distribution into the main filter cartridge. World's leading PTFE membrane micro-filtration technology is adopted on this product, and the filtration efficiency (0.1μm) reaches 99.9%, meanwhile maintains a high air flow. The dusts that are filtered out accumulate on the surface of filter cartridge continuously, this is monitored by differential pressure sensor, when the air flow resistance reach a certain degree, namely air flow is affected, the control system automatically open solenoid valves in turn to implement a thorough reverse blow cleaning, thus guarantee a steady air flow. The blown-off dusts fall into dust collector.
 

Control Screen 
 
Low Noise Plasma Fume Extractor PTFE Membrane Filter PLC Control System 0